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Removed ground-plane under XBEE antenna area (in case an onboard antenna is ever used).

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Update BOM - one part under investigation to eliminate the last Leaded part.
Gerber files generated.
Added a Word Doc with 3D view, including BOM component pictures (unfortunately w/o the designators).
Updated 3D Model.
This commit is contained in:
David
2020-02-01 22:53:06 +00:00
parent 34a2b49d83
commit 268253a6d2
7 changed files with 6730 additions and 6604 deletions
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123
Hardware/HughesTelematics.sch
View File

@@ -6,36 +6,36 @@
<setting alwaysvectorfont="no"/>
<setting verticaltext="up"/>
</settings>
<grid distance="0.1" unitdist="inch" unit="inch" style="lines" multiple="1" display="no" altdistance="0.05" altunitdist="inch" altunit="inch"/>
<grid distance="0.1" unitdist="inch" unit="inch" style="lines" multiple="1" display="no" altdistance="0.01" altunitdist="inch" altunit="inch"/>
<layers>
<layer number="1" name="Top" color="4" fill="1" visible="yes" active="no"/>
<layer number="2" name="Route2" color="1" fill="3" visible="yes" active="no"/>
<layer number="3" name="Route3" color="4" fill="3" visible="yes" active="no"/>
<layer number="4" name="Route4" color="1" fill="4" visible="yes" active="no"/>
<layer number="5" name="Route5" color="4" fill="4" visible="yes" active="no"/>
<layer number="6" name="Route6" color="1" fill="8" visible="yes" active="no"/>
<layer number="7" name="Route7" color="4" fill="8" visible="yes" active="no"/>
<layer number="8" name="Route8" color="1" fill="2" visible="yes" active="no"/>
<layer number="9" name="Route9" color="4" fill="2" visible="yes" active="no"/>
<layer number="10" name="Route10" color="1" fill="7" visible="yes" active="no"/>
<layer number="11" name="Route11" color="4" fill="7" visible="yes" active="no"/>
<layer number="12" name="Route12" color="1" fill="5" visible="yes" active="no"/>
<layer number="13" name="Route13" color="4" fill="5" visible="yes" active="no"/>
<layer number="14" name="Route14" color="1" fill="6" visible="yes" active="no"/>
<layer number="15" name="Route15" color="4" fill="6" visible="yes" active="no"/>
<layer number="16" name="Bottom" color="1" fill="1" visible="yes" active="no"/>
<layer number="17" name="Pads" color="2" fill="1" visible="yes" active="no"/>
<layer number="18" name="Vias" color="2" fill="1" visible="yes" active="no"/>
<layer number="19" name="Unrouted" color="6" fill="1" visible="yes" active="no"/>
<layer number="20" name="Dimension" color="15" fill="1" visible="yes" active="no"/>
<layer number="21" name="tPlace" color="7" fill="1" visible="yes" active="no"/>
<layer number="22" name="bPlace" color="7" fill="1" visible="yes" active="no"/>
<layer number="23" name="tOrigins" color="15" fill="1" visible="yes" active="no"/>
<layer number="24" name="bOrigins" color="15" fill="1" visible="yes" active="no"/>
<layer number="25" name="tNames" color="7" fill="1" visible="yes" active="no"/>
<layer number="26" name="bNames" color="7" fill="1" visible="yes" active="no"/>
<layer number="27" name="tValues" color="7" fill="1" visible="yes" active="no"/>
<layer number="28" name="bValues" color="7" fill="1" visible="yes" active="no"/>
<layer number="1" name="Top" color="4" fill="1" visible="no" active="no"/>
<layer number="2" name="Route2" color="1" fill="3" visible="no" active="no"/>
<layer number="3" name="Route3" color="4" fill="3" visible="no" active="no"/>
<layer number="4" name="Route4" color="1" fill="4" visible="no" active="no"/>
<layer number="5" name="Route5" color="4" fill="4" visible="no" active="no"/>
<layer number="6" name="Route6" color="1" fill="8" visible="no" active="no"/>
<layer number="7" name="Route7" color="4" fill="8" visible="no" active="no"/>
<layer number="8" name="Route8" color="1" fill="2" visible="no" active="no"/>
<layer number="9" name="Route9" color="4" fill="2" visible="no" active="no"/>
<layer number="10" name="Route10" color="1" fill="7" visible="no" active="no"/>
<layer number="11" name="Route11" color="4" fill="7" visible="no" active="no"/>
<layer number="12" name="Route12" color="1" fill="5" visible="no" active="no"/>
<layer number="13" name="Route13" color="4" fill="5" visible="no" active="no"/>
<layer number="14" name="Route14" color="1" fill="6" visible="no" active="no"/>
<layer number="15" name="Route15" color="4" fill="6" visible="no" active="no"/>
<layer number="16" name="Bottom" color="1" fill="1" visible="no" active="no"/>
<layer number="17" name="Pads" color="2" fill="1" visible="no" active="no"/>
<layer number="18" name="Vias" color="2" fill="1" visible="no" active="no"/>
<layer number="19" name="Unrouted" color="6" fill="1" visible="no" active="no"/>
<layer number="20" name="Dimension" color="15" fill="1" visible="no" active="no"/>
<layer number="21" name="tPlace" color="7" fill="1" visible="no" active="no"/>
<layer number="22" name="bPlace" color="7" fill="1" visible="no" active="no"/>
<layer number="23" name="tOrigins" color="15" fill="1" visible="no" active="no"/>
<layer number="24" name="bOrigins" color="15" fill="1" visible="no" active="no"/>
<layer number="25" name="tNames" color="7" fill="1" visible="no" active="no"/>
<layer number="26" name="bNames" color="7" fill="1" visible="no" active="no"/>
<layer number="27" name="tValues" color="7" fill="1" visible="no" active="no"/>
<layer number="28" name="bValues" color="7" fill="1" visible="no" active="no"/>
<layer number="29" name="tStop" color="7" fill="3" visible="no" active="no"/>
<layer number="30" name="bStop" color="7" fill="6" visible="no" active="no"/>
<layer number="31" name="tCream" color="7" fill="4" visible="no" active="no"/>
@@ -44,8 +44,8 @@
<layer number="34" name="bFinish" color="6" fill="6" visible="no" active="no"/>
<layer number="35" name="tGlue" color="7" fill="4" visible="no" active="no"/>
<layer number="36" name="bGlue" color="7" fill="5" visible="no" active="no"/>
<layer number="37" name="tTest" color="7" fill="1" visible="yes" active="no"/>
<layer number="38" name="bTest" color="7" fill="1" visible="yes" active="no"/>
<layer number="37" name="tTest" color="7" fill="1" visible="no" active="no"/>
<layer number="38" name="bTest" color="7" fill="1" visible="no" active="no"/>
<layer number="39" name="tKeepout" color="4" fill="11" visible="no" active="no"/>
<layer number="40" name="bKeepout" color="1" fill="11" visible="no" active="no"/>
<layer number="41" name="tRestrict" color="4" fill="10" visible="no" active="no"/>
@@ -53,19 +53,19 @@
<layer number="43" name="vRestrict" color="2" fill="10" visible="no" active="no"/>
<layer number="44" name="Drills" color="7" fill="1" visible="no" active="no"/>
<layer number="45" name="Holes" color="7" fill="1" visible="no" active="no"/>
<layer number="46" name="Milling" color="3" fill="1" visible="yes" active="no"/>
<layer number="47" name="Measures" color="7" fill="1" visible="yes" active="no"/>
<layer number="48" name="Document" color="7" fill="1" visible="yes" active="no"/>
<layer number="49" name="Reference" color="7" fill="1" visible="yes" active="no"/>
<layer number="50" name="dxf" color="7" fill="1" visible="yes" active="no"/>
<layer number="51" name="tDocu" color="7" fill="1" visible="yes" active="no"/>
<layer number="52" name="bDocu" color="7" fill="1" visible="yes" active="no"/>
<layer number="53" name="tGND_GNDA" color="7" fill="9" visible="yes" active="no"/>
<layer number="54" name="bGND_GNDA" color="1" fill="9" visible="yes" active="no"/>
<layer number="56" name="wert" color="7" fill="1" visible="yes" active="no"/>
<layer number="57" name="tCAD" color="7" fill="1" visible="yes" active="no"/>
<layer number="59" name="tCarbon" color="7" fill="1" visible="yes" active="no"/>
<layer number="60" name="bCarbon" color="7" fill="1" visible="yes" active="no"/>
<layer number="46" name="Milling" color="3" fill="1" visible="no" active="no"/>
<layer number="47" name="Measures" color="7" fill="1" visible="no" active="no"/>
<layer number="48" name="Document" color="7" fill="1" visible="no" active="no"/>
<layer number="49" name="Reference" color="7" fill="1" visible="no" active="no"/>
<layer number="50" name="dxf" color="7" fill="1" visible="no" active="no"/>
<layer number="51" name="tDocu" color="7" fill="1" visible="no" active="no"/>
<layer number="52" name="bDocu" color="7" fill="1" visible="no" active="no"/>
<layer number="53" name="tGND_GNDA" color="7" fill="9" visible="no" active="no"/>
<layer number="54" name="bGND_GNDA" color="1" fill="9" visible="no" active="no"/>
<layer number="56" name="wert" color="7" fill="1" visible="no" active="no"/>
<layer number="57" name="tCAD" color="7" fill="1" visible="no" active="no"/>
<layer number="59" name="tCarbon" color="7" fill="1" visible="no" active="no"/>
<layer number="60" name="bCarbon" color="7" fill="1" visible="no" active="no"/>
<layer number="90" name="Modules" color="5" fill="1" visible="yes" active="yes"/>
<layer number="91" name="Nets" color="2" fill="1" visible="yes" active="yes"/>
<layer number="92" name="Busses" color="1" fill="1" visible="yes" active="yes"/>
@@ -10018,7 +10018,7 @@ Source: www.kingbright.com</description>
<part name="IC2" library="Smartware" deviceset="CAN_XCVR" device="T" value="SN65HVD252D"/>
<part name="IC3" library="Smartware" deviceset="CAN_XCVR" device="T" value="SN65HVD252D"/>
<part name="U6" library="Smartware" deviceset="DS36277" device="S" value="DS36277TMX/NOPB"/>
<part name="CON1" library="Smartware" deviceset="MICROSD" device="" value="MICROSD"/>
<part name="CON1" library="Smartware" deviceset="MICROSD" device="" value="microSD - Molex 5031821852"/>
<part name="SUPPLY10" library="supply2" deviceset="GND" device=""/>
<part name="SUPPLY11" library="supply2" deviceset="GND" device=""/>
<part name="SUPPLY12" library="supply2" deviceset="GND" device=""/>
@@ -10026,7 +10026,7 @@ Source: www.kingbright.com</description>
<part name="R13" library="rcl" deviceset="R-US_" device="R0805" value="49.9K 1% - RNCP0805FTD49K9"/>
<part name="R14" library="rcl" deviceset="R-US_" device="R0805" value="13.3K 1% - ERJ-6ENF1332V"/>
<part name="SUPPLY1" library="supply2" deviceset="GND" device=""/>
<part name="J2" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - 61300311121"/>
<part name="J2" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - Sullins PRPC003SAAN-RC"/>
<part name="D8" library="Smartware" deviceset="BAS40-04" device="" value="BAS40-04-7-F"/>
<part name="SUPPLY6" library="supply2" deviceset="GND" device=""/>
<part name="R23" library="rcl" deviceset="R-US_" device="R0805" value="20.0K 1% - RNCP0805FTD20K0"/>
@@ -10049,7 +10049,7 @@ Source: www.kingbright.com</description>
<part name="SUPPLY17" library="supply2" deviceset="GND" device=""/>
<part name="D16" library="Smartware" deviceset="BAS40-04" device="" value="BAS40-04-7-F"/>
<part name="SUPPLY22" library="supply2" deviceset="GND" device=""/>
<part name="J3" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - 61300311121"/>
<part name="J3" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - Sullins PRPC003SAAN-RC"/>
<part name="R11" library="rcl" deviceset="R-US_" device="R0805" value="47R 1% 0.5W - CRCW080547R0JNEAHP"/>
<part name="R12" library="rcl" deviceset="R-US_" device="R0805" value="47R 1% 0.5W - CRCW080547R0JNEAHP"/>
<part name="C23" library="Smartware" deviceset="C-US" device="C0805" value="0.022uF 50V - C0805C223K5RACTU"/>
@@ -10059,17 +10059,17 @@ Source: www.kingbright.com</description>
<part name="C27" library="Smartware" deviceset="C-US" device="C0805" value="1uF 16v - EMK212BJ105KGHT"/>
<part name="C28" library="Smartware" deviceset="C-US" device="C0805" value="1uF 16v - EMK212BJ105KGHT"/>
<part name="C20" library="Smartware" deviceset="C-US" device="C0805" value="1uF 16v - EMK212BJ105KGHT"/>
<part name="JP2" library="Smartware" deviceset="JUMPER-2" device="PTH" value="2PIN - M20-9990246"/>
<part name="JP1" library="Smartware" deviceset="JUMPER-2" device="PTH" value="2PIN - M20-9990246"/>
<part name="JP2" library="Smartware" deviceset="JUMPER-2" device="PTH" value="2PIN - Sullins S1012EC-02-ND"/>
<part name="JP1" library="Smartware" deviceset="JUMPER-2" device="PTH" value="2PIN - Sullins S1012EC-02-ND"/>
<part name="FRAME1" library="Smartware" deviceset="FRAME_A_L" device="" value="."/>
<part name="FRAME3" library="Smartware" deviceset="FRAME_A_L" device="" value="."/>
<part name="FRAME5" library="Smartware" deviceset="FRAME_A_L" device="" value="."/>
<part name="FRAME2" library="Smartware" deviceset="FRAME_A_L" device="" value="."/>
<part name="R29" library="rcl" deviceset="R-US_" device="R0805" value="15K 1% - RNCP0805FTD15K0"/>
<part name="R34" library="rcl" deviceset="R-US_" device="R0805" value="6.8k 0.25W - ERJ-PB6D6801V"/>
<part name="J8" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - 61300311121"/>
<part name="J8" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - Sullins PRPC003SAAN-RC"/>
<part name="SUPPLY18" library="supply2" deviceset="GND" device=""/>
<part name="J4" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - 61300311121"/>
<part name="J4" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - Sullins PRPC003SAAN-RC"/>
<part name="R25" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
<part name="R26" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
<part name="R27" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
@@ -10078,29 +10078,29 @@ Source: www.kingbright.com</description>
<part name="R15" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
<part name="R19" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
<part name="SUPPLY2" library="supply2" deviceset="GND" device=""/>
<part name="J5" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - 61300311121"/>
<part name="J5" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - Sullins PRPC003SAAN-RC"/>
<part name="R16" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
<part name="R20" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
<part name="D10" library="Smartware" deviceset="BAS40-04" device="" value="BAS40-04-7-F"/>
<part name="SUPPLY3" library="supply2" deviceset="GND" device=""/>
<part name="J6" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - 61300311121"/>
<part name="J6" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - Sullins PRPC003SAAN-RC"/>
<part name="R17" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
<part name="R21" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
<part name="D11" library="Smartware" deviceset="BAS40-04" device="" value="BAS40-04-7-F"/>
<part name="SUPPLY4" library="supply2" deviceset="GND" device=""/>
<part name="J7" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - 61300311121"/>
<part name="J7" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - Sullins PRPC003SAAN-RC"/>
<part name="R18" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
<part name="R22" library="rcl" deviceset="R-US_" device="R0805" value="10K 1% - RMCF0805FT10K0"/>
<part name="D12" library="Smartware" deviceset="BAS40-04" device="" value="BAS40-04-7-F"/>
<part name="SUPPLY5" library="supply2" deviceset="GND" device=""/>
<part name="R35" library="rcl" deviceset="R-US_" device="R0805" value="6.8k 0.25W - ERJ-PB6D6801V"/>
<part name="J9" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - 61300311121"/>
<part name="J9" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - Sullins PRPC003SAAN-RC"/>
<part name="SUPPLY19" library="supply2" deviceset="GND" device=""/>
<part name="R36" library="rcl" deviceset="R-US_" device="R0805" value="6.8k 0.25W - ERJ-PB6D6801V"/>
<part name="J10" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - 61300311121"/>
<part name="J10" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - Sullins PRPC003SAAN-RC"/>
<part name="SUPPLY20" library="supply2" deviceset="GND" device=""/>
<part name="R37" library="rcl" deviceset="R-US_" device="R0805" value="6.8k 0.25W - ERJ-PB6D6801V"/>
<part name="J11" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - 61300311121"/>
<part name="J11" library="Smartware" deviceset="JP-3PIN_V" device="PAD" value="3PIN_VPAD - Sullins PRPC003SAAN-RC"/>
<part name="SUPPLY21" library="supply2" deviceset="GND" device=""/>
<part name="TP21" library="Smartware" deviceset="TEST_PAD_IL" device="-031"/>
<part name="TP20" library="Smartware" deviceset="TEST_PAD_IL" device="-031"/>
@@ -10264,8 +10264,8 @@ Source: www.kingbright.com</description>
<part name="SUPPLY27" library="supply2" deviceset="GND" device=""/>
<part name="C1" library="Smartware" deviceset="C-US" device="C0805" value="100n 100V - C2012X7R2A104K125AA"/>
<part name="C2" library="Smartware" deviceset="C-US" device="C0805" value="100n 100V - C2012X7R2A104K125AA"/>
<part name="C10" library="Smartware" deviceset="C-US" device="C1210" value="0.47uF 50V - 50MU474MB13225"/>
<part name="C11" library="Smartware" deviceset="C-US" device="C1210" value="0.47uF 50V - 50MU474MB13225"/>
<part name="C10" library="Smartware" deviceset="C-US" device="C1210" value="0.47uF 50V X7R - C1210C474K5RACTU"/>
<part name="C11" library="Smartware" deviceset="C-US" device="C1210" value="0.47uF 50V X7R - C1210C474K5RACTU"/>
<part name="LED1" library="led" deviceset="LED" device="CHIPLED_0805" value="Red 1.8v - APT2012LSECK/J3-PRV"/>
<part name="R52" library="rcl" deviceset="R-US_" device="R0805" value="422R 1% - RMCF0805FT422R"/>
<part name="GND48" library="Smartware" deviceset="GND" device=""/>
@@ -10453,6 +10453,7 @@ Supply</text>
<text x="40.64" y="66.04" size="3.81" layer="97">Pwr Mgr</text>
<wire x1="121.92" y1="71.12" x2="63.5" y2="71.12" width="0.6096" layer="97"/>
<text x="105.918" y="72.136" size="2.54" layer="97">Keep_Alive</text>
<text x="185.42" y="25.4" size="2.54" layer="97">Block Diagram</text>
</plain>
<instances>
<instance part="FRAME1" gate="G$1" x="0" y="0"/>
@@ -10618,6 +10619,7 @@ L</text>
H</text>
<text x="114.3" y="172.72" size="1.778" layer="97">Switch
Bat</text>
<text x="185.42" y="25.4" size="2.54" layer="97">Connector</text>
</plain>
<instances>
<instance part="FRAME2" gate="G$1" x="0" y="0"/>
@@ -10915,6 +10917,7 @@ Bat</text>
Sw Off &amp; Keep Alive Off: 12v</text>
<text x="101.6" y="127" size="1.778" layer="97" rot="R180">Sw On | Keep Alive On: 12v
Sw Off &amp; Keep Alive Off: 0v</text>
<text x="185.42" y="25.4" size="2.54" layer="97">Power Supply</text>
</plain>
<instances>
<instance part="FRAME3" gate="G$1" x="0" y="0"/>
@@ -11690,6 +11693,7 @@ V_LED = 1.8 (for typical Red)
0.002 A = Drive current for DIO5
(at 80% of Vcc)
</text>
<text x="185.42" y="27.94" size="2.54" layer="97">uP &amp; Communications</text>
</plain>
<instances>
<instance part="FRAME4" gate="G$1" x="0" y="0"/>
@@ -13003,6 +13007,7 @@ Driver</text>
<wire x1="73.66" y1="22.86" x2="142.24" y2="22.86" width="0.6096" layer="97" style="longdash"/>
<text x="74.422" y="32.766" size="1.778" layer="97">J4, J5, J6, J7</text>
<text x="111.506" y="32.766" size="1.778" layer="97">J8, J9, J10, J11</text>
<text x="185.42" y="25.4" size="2.54" layer="97">Inputs &amp; Outputs</text>
</plain>
<instances>
<instance part="FRAME5" gate="G$1" x="0" y="0"/>